KLN Ultraschall AG – Ultrasonic standards
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Ultrasonic standards

Ultrasonic standards

The modular series OMEGA III

The new generation of the plastic welding machine series OMEGA III has the highest level of technical standard and is easy to use.

Ultrasonic standards

... and what to make out of it!

Ultrasonic standards

The modular positioning of the components, including moulding press, control and generator, allows easy positioning of the respective plastic part and of the work station.

Due to its efficiency and the manifold possibilities of process control, this standard machine guarantees a safe accomplishment of even the most difficult welding tasks.

The processor-controlled operation device of OMEGA III has an easy to use one-hand rotary switch by which all welding parameters can be easily selected, set and adjusted.

If you wish to have a closer look at our OMEGA III series, please come and see us at the next tradefair!

Ultrasonic welding and riveting

Fields of application:

  • Automotive industry
  • Packaging industry
  • Microtechnology
  • Telecommunication
  • Household appliances industry
  • Medical technology
  • Food industry
  • Packaging industry
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Equipment versions:
The OMEGA III series can be delivered in four different versions, the equipment varying according to the fields of applications:

  • MCA
  • MCS 2
  • MCS 2 D
  • MCX

Frequencies:

  • 20 kHz
  • 30 kHz
  • 40 kHz

Pneumatic system:

  • Pneumatic cylinder 40 mm (welding power up to 700 N)
  • Pneumatic cylinder 63 mm (welding power up to 1800 N)
  • Pneumatic cylinder 80 mm (welding power up to 3000 N)

Generator performances from 500 watt up to 4000 watt.

Precision and reliability

The precision and reliability of our machines are guaranteed by many technical advantages:

  • Selection of joining pressure and monitoring of each program by proportional valves

  • 20 storable welding programs with all parameters at instant recall

  • Easy programming and display of welding time, travel, height, energy and speed after each welding process

  • Choice of 80 stored amplitude profiles for a perfect welding process

  • RWS: Reactive Welding System (Ultrasound OFF, once the predetermined power level has been achieved)

  • Electro-stop: switching-off of ultrasound via electro-stop

  • Documentation of all control parameters, via a printer (interface RS 232) if requested, or by storage of the welding results on PC by means of MECAWIN software

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Advantages for our customers

  • Easy programming due to a multi- menu system to be selected by means of a rotary switch
  • Large graphical clear-text display of the performance curves and the welding during the welding process.
  • Strict control of production by 6 parameters displayed after each welding cycle (speed, time, welding travel, welding depth, power, energy)
  • Documentation of all control parameters by storing or printing out the welding results on the PC with the program Mecawin.
  • A user-friendly design guarantees a quick and safe handling of the machine.
  • Simple retrofitting (exchange of ultrasonic system and generator) of the welding frequencies by the modular concept of the Omega III series
  • Simple exchange of the ultrasonic welding technology to thermal forming technology
Ultrasonic standards

Product video

Do you have any questions regarding our products or solutions?

We will be glad to help you and support you professionally.

Feel free to contact our service department Monday to Friday from 07:00am – 05:00pm. Outside our business hours you can contact our Hotline.

+49 (0) 6252 / 14 - 0 or send us a message
 
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