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The OMEGA III MCRI offers all
advantages of the high
technical level of the OMEGA
III series, particularly regarding
precision and reliability. The
machine may be integrated
into an automatic production
line and controlled via a higher-
ranking control system (SPS)
Options:
- Hydraulic oil brake
- Working table
- PC program MECAWIN
- Control of external
periphery
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Type OMEGA III MCRI
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- Easy programming via
rotary bottom for options
on a menu-guided multi-
menu system
- Display of time-power-
curve and the time-travel
curve after the welding
cycle on a graphic
display with plain text.
- Regulation of the welding
forces via proportional
valve technology.
- Storage of 20 welding
programs; all parameters
can be called upon
immediately (unlimited
storage capacity in case
of a PC connection)
- Four welding modes in
order to meet every
requirement
- Positioning of the spin
welding head prior and
after the welding process
- RWS: Reactive Welding
System
- Display of the actual
process parameters via
display (speed, time,
welding travel, welding
height, power, energy
- Documentation of the
actual process
parameters via printer
(RS232 interface) and
storage of the welding
results on PC with
Windows (Mecawin)
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Stroke: 100 mm
Height adjustability: 250 mm
Weight: 97 kg
Welding modes
Start of rotation
- Prior to contact with the
part to be welded
(dynamic trigger)
- At contact with the part to
be welded
- After contact with the part
to be welded
Stop of rotation
- Constant time
- Constant parts height
- Constant travel
- Constant energy
Technical data
- Electrical data: 230 V +
earth
- Compressed air: 6 bar
clean / dry air
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Technical data
(Dimensions in mm)
- Servo-motor drive (max. torque of 1,1 Nm)
- Maximum weld power 750 N
- R.p.m ranging from 100 1/min to 6500 1/min in 100 1/min steps
- Positioning with angular accuracy of +/- 0,5° until 4000 1/min
- Positioning with angular accuracy of +/- 1,0° over 4000 1/min
- Welding and cooling times of 0,1 sec up to 9,99 sec
- Optical travel control system, resolution 0,01 mm
- Pressure control (4 pressure steps) via proportional valves
- Automatic adjustment of the rotation weight
- Variable acceleration and braking characteristics
- Precise adjustment of the welding tool
- Maximum diameters of the parts to be welded of 20 mm in semi-crystalline
plastics
- Maximum diameters of the parts to be welded of 30 mm in amorphous plastics
- Maximum width of weld line of 2,0 mm (semi-crystalline and amorphous plastics)
- Two-hand safety sensor
- Emergency-Off
Control of series MCRI
- Large 30 x 16 plain text display
- Access to parameters by rotary bottom with 2 selective keys
- Symmetrical positioning of the front panel for left- or right-hand use
- Choice of 20 programs
- 2 speeds for the spin welding system
- Automatic detection of the position of the part to be welded and possibility of
storage
- Production and rejected part counter with automatic stop when control threshold of
faulty welding activities is exceeded
- RWS: Reactive Welding System
- Display of welding time, welding travel, part height, energy and speed
- Statistical documentation of the last 150 welding processes
- Documentation possibility of the welding results on PC or printer via interface
RS232
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Company profile
